OUR APPROACH

ENGINEERING
TECHNIQUES &
METHODOLOGIES

Proven methods. Practical solutions.
Measurable results.

A STRUCTURED APPROACH

SOLVING REAL ENGINEERING CHALLENGES.

TRILUNA Engineering applies established engineering methodologies, analytical techniques and structured problem-solving tools to identify challenges, evaluate opportunities and develop practical, measurable improvements.

Our approach combines systematic analysis with hands-on engineering experience to deliver solutions that improve safety, reliability, productivity and operational performance.

THE TRILUNA ENGINEERING APPROACH

A PRACTICAL, SIX-STAGE FRAMEWORK.

We use a structured approach to ensure every project delivers the right solution, safely, efficiently and with measurable results.

1

UNDERSTAND

Define the problem, objectives, constraints and baseline performance.

2

INVESTIGATE

Establish root causes using evidence and engineering analysis.

3

DEVELOP

Evaluate alternatives and develop practical, cost-effective solutions.

4

IMPLEMENT

Manage engineering modifications, installation and integration.

5

VALIDATE

Confirm the solution is safe, effective and meets agreed requirements.

6

IMPROVE

Measure benefits, standardise improvements and identify further opportunities.

PROVEN TECHNIQUES. REAL-WORLD APPLICATION.

We draw on a range of engineering and problem-solving techniques tailored to your specific challenge, including root cause analysis, process mapping, risk assessment and improvement planning. Our focus is on applying these methods in a practical way that delivers measurable results on the shop floor, not just on paper.

PROBLEM SOLVING & ROOT CAUSE ANALYSIS

Identify the real causes of problems and eliminate recurring issues.

  • 5 Whys Analysis
  • Fishbone (Ishikawa) Diagrams
  • 8D Problem Solving
  • Root Cause Failure Analysis (RCFA)
  • Fault Tree Analysis (FTA)
  • Pareto Analysis

PROCESS & PERFORMANCE ANALYSIS

Understand how your processes perform and identify opportunities for improvement.

  • Overall Equipment Effectiveness (OEE)
  • Process Mapping / Value Stream Mapping
  • Bottleneck & Constraint Analysis
  • Statistical Process Control (SPC)
  • Single-Minute Exchange of Die (SMED)
  • Design of Experiments (DOE)

CONTINUOUS IMPROVEMENT & QUALITY

Develop and sustain improvements that deliver long-term value.

  • Plan-Do-Check-Act (PDCA)
  • DMAIC / Six Sigma
  • A3 Problem Solving
  • Kaizen & Lean Manufacturing
  • Poka-Yoke (Mistake-Proofing)
  • Process Capability (Cp/Cpk)

SAFETY & RISK ASSESSMENT

Identify hazards, evaluate risk and develop effective risk reduction measures.

  • Machinery Risk Assessment (ISO 12100)
  • Failure Mode & Effects Analysis (FMEA)
  • Hazard & Operability Studies (HAZOP)
  • Bowtie Analysis
  • Risk Reduction & Safeguarding Assessments
  • Safety Function Verification & Validation

ENGINEERING DESIGN & VALIDATION

Develop, implement and validate practical engineering solutions.

  • Functional Requirements & Design Specifications
  • Engineering Feasibility & Options Analysis
  • Design Reviews & Technical Risk Assessments
  • Factory Acceptance Testing (FAT)
  • Site Acceptance Testing (SAT)
  • Commissioning & Performance Validation